Dry Stationary Batch Plant

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The mixing of concrete ingredients in a Dry Stationary Batch Plant should be done at optimum speed.

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Product Information

Dry Stationary Batch Plant is a complete set of concrete mixing machine, which consists of material storage system, material conveying system, material weighing system, concrete mixing system, electric control system, pneumatic system etc. Different from mobile concrete batching plant, it is fixed on the construction sites, which can’t move easily and casually. Therefore, it is widely used in many construction fields, especially large and small-medium construction projects, roads, railroads, bridges, tunnels, highways, harbors, water conservancy etc. The important thing is that our Dry Stationary Batch Plant has a wider range of capacity, from 25 m3/h to 240 m3/h. This type of concrete plants are usually called HZS series concrete batching plant on the market. Clearly, in order to satisfy different construction requirements,

Main Technical Parameter of Dry Stationary Batch Plant

Type HZS60 HZS90 HZS120 HZS180
Productivity (square / hour) 45~60 70~90 100~120 150~180
Mixier Type JS1000 JS1500 JS2000 JS3000
Mixing Capacity (cubic) 1 1.5 2 3
Stone scale(kg) 1000 1500 2000 3500
Sand scale(kg) 1000 1500 2000 3500
Cement scale(kg) 600 800 1200 1500
Coal ash scale、mineral powderscale(kg) 300 450 600 800
Additive scale(kg) 20 30 50 80
Water scale(kg) 300 500 800 1000
Belt width(mm) 650 650 800 1000
Total power 130kw 170kw 220kw 280kw

Main Technical Parameter of Dry Stationary Batch Plant

Type HZS50 HZS35 HZS25
Productivity (square / hour) 45-50 25-35 25
Mixier Type JS1000 JS750 JS500
Mixing Capacity (cubic/minute) 0.75 0.75 0.5
Aggregate Size(Max)(mm) 80 80 80
Discharge Height 4.1m 3.8m 3.8m
Aggregate scale and Accuracy(kg) 1000 kg +/-2% 1000 kg +/-2% 500 kg +/-2%
Cement scale and Accuracy(kg) 800kg +/-1% 400kg +/-1% 300kg +/-1%
Water range and Accuracy(kg) 350kg +/-1% 200kg +/-1% 160kg +/-1%
Additive range and Accuracy(kg) 30kg +/-1% 30kg +/-1% 20kg +/-1%
Total power 120kw 90kw 45KW

 

Main Systems of Dry Stationary Batch Plant

1.Storage System
1)Cement silo

The cement silo is used to store cement and flying ash, which is supported by four legs. The whole silo adopts anti-weary steel materials. It has welded type and Bolt type. The most important thing is that our cement silo is designed reasonably in accordance with the social environment development requirements. On the upper of cement silo is dust collecting device. It can prevent the cement from leaking, which benefits the environment protection.

Besides, the cement silo has arch broken device to avoid cement bond, which can greatly improve materials delivery speed.


2)Concrete batching machine

Our Dry Stationary Batch Plant use PLD series concrete batcher, which consists of feeding system, weighing system and electrical control system. It is used to store and weigh aggregate. The machine can batch aggregate automatically. All weighing processes can be monitored through electrical control system, which can improve working efficiency. It adopts advanced famous brands with high reliability.

 


2.Conveying system
According to various materials, there are different conveying methods for various materials.

A. Hopper and belt for aggregate conveying.

For aggregate conveying, in order to meet different needs of users, our stationary concrete batching plants have two kinds of aggregate conveying methods. They are belt type and hopper type.

1)Hopper type: Our plants of Hzs-25, Hzs-35, Hzs-50 and Hzs-75 usually adopt hopper feeding method. The hopper type plant is occupied a small area. It has simple structure and low investment.

2)Belt type: Hzs-60, Hzs-90, Hzs-120, Hzs-180 and Hzs-240 adopt belt conveying way. This conveying method can convey materials with remote distance, high conveying speed, short production cycle, which can improve production efficiency.


B. Screw conveyor for powder material transporting

The screw conveyor is used to convey cement and fly ash from the cement silo to the weighing hopper. It is very suitable for conveying powdery materials. The screw conveyor adopts steel structure, which can prolong service life.

C. Pump for water and additives delivery

The water and additives are usually pumped into the weighing hopper.

3.Weighing system
Our weighing system of Dry Stationary Batch Plant includes aggregate weighing, cement and fly ash weighing, water weighing and additive weighing.

The aggregate is weighed through concrete batching machine. The aggregate can be weighed separately and intensively. The separate weighing can weigh different materials in separate weighing hopper at the same time, which can achieve high weighing precision. While in intensive weighing way, different materials in the hopper have to be weighed one by one.

The cement and fly ash weighing, water weighing and additive weighing all adopt advanced weighing sensor which can ensure high accuracy.

Weighing SystemWeighing System
4.Mixing system
Our Dry Stationary Batch Plant mainly use JS series concrete mixers. The JS series mixers are twin-shaft concrete mixers, which can make concrete compulsory mixing. The forced mixing method ensures that the concrete can be mixed uniformly with high quality.

5.Control system
Our Dry Stationary Batch Plants for sale are equipped with electric control system. The whole plant can be operated through control system. The system has PLC computer and control panel, which is convenient for users to operate and maintain.

6.Pneumatic system
Pneumatic system is the motion execution device of concrete mixing plant. Its role is timely switching each bin, the mixer discharge door and cement weighing discharge door. It can guarantee the accurate measurement of aggregate, cement and additive and complete the loading tasks of mixed materials.

 

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